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cast iron×日本継手 - List of Manufacturers, Suppliers, Companies and Products

cast iron Product List

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Gear, toothed wheel, sprocket, cast iron FCD

Gear, toothed wheel, sprocket, cast iron FCD

Why not use our unalloyed spheroidal graphite cast iron for sprockets and gears?

Our company has the technology to manufacture FCD800 and FCD900 using as-cast (without heat treatment) methods. We propose materials and shapes that can lead to various VE and VA suggestions, such as material switching from steel (forged products). Since manufacturing can be done in as-cast form, there are no concerns about distortion or expansion due to heat treatment. Please feel free to consult us regarding as-cast high-strength cast iron. 【Features】 ■ Satisfies the strength of FCD800 in as-cast condition (cost advantage) ■ Complex shapes can be formed in one go (cost advantage) ■ Capable of forming complex structures compared to forging (high strength and weight reduction) ■ Capable of extremely small hole processing (excellent machinability) ■ Further strengthening is possible through quenching treatment (thin and lightweight) *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing

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ADI Austempered treatment machinability poor cast iron

ADI Austempered treatment machinability poor cast iron

How about considering a reduction in processing costs? It can be achieved by adopting our cast iron with high strength and casting release!

What are your thoughts on reducing processing costs by switching from ADI austempered treatment to cast iron? This is achievable with our high-strength cast iron. FCD800 and FCD900 can be produced without heat treatment, eliminating concerns about distortion or expansion associated with ADI austempering. If you are considering reducing processing costs or looking for alternative materials, please consider our high-strength cast iron (FCD). 【Specifications of FCD800 (excerpt)】 ■ Material hardness (HB): 285 ■ Cutting resistance during turning (kgf) - Main cutting force: 89 - Feed cutting force: 51 - Back cutting force: 31 - Total cutting force: 107 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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FCD900/FCD800 refers to high-strength cast iron.

FCD900/FCD800 refers to high-strength cast iron.

Special material = By increasing strength without heat treatment, it eliminates distortion and eliminates the need for grinding!

Compared to the general material of spheroidal graphite cast iron, the graphite in the cast-free high-strength spheroidal graphite cast iron (H-FCD900/FCD800) exists in a state close to a perfect sphere. Furthermore, it is believed that the improvement in mechanical properties is due to the increased area ratio of the structure known as pearlite, which enhances toughness, and the refinement of the graphite. We can manufacture parts ranging from small industrial machine drive components weighing less than 1 kg to large components weighing around 80 kg. Please feel free to contact us regarding high wear-resistant spheroidal graphite cast iron (FCD). [Reasons for choosing the H-FCD900/FCD800 series (excerpt)] - Suitable as an alternative material to forged products such as SC - High freedom in material design allows for reduced processing steps and total costs - Special material = increased strength without heat treatment, eliminating the need for distortion removal and grinding - Compared to steel, cast iron is 8% lighter, enabling weight reduction. - High strength, with outstanding fatigue strength in the black skin area. *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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High-strength cast iron "H-FCD" [Eliminates thermal distortion as no heat treatment is required!]

High-strength cast iron "H-FCD" [Eliminates thermal distortion as no heat treatment is required!]

Special high-strength cast iron that enables stable mass production without the need for heat treatment! It achieves reduced lead time and eliminates thermal distortion!

"H-FCD" is a special high-strength cast iron that enables stable mass production without heat treatment, thanks to its unique chemical component management and manufacturing know-how. It features excellent machinability and minimal fatigue strength reduction in the black skin area. This allows for benefits such as weight reduction, total cost reduction, and shortened lead times. 【Features】 ■ No heat treatment required ■ Reduction of lead time and elimination of thermal distortion ■ Good machinability ■ Suppression of water brittleness ■ Maintains the characteristics of general cast materials *For more details, please refer to the PDF document or feel free to contact us.

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High-strength spheroidal graphite cast iron 'H-FCD(R)800'

High-strength spheroidal graphite cast iron 'H-FCD(R)800'

A material that has a strong character while achieving flexible development!

The "H-FCD(R)800" is a high-strength ductile cast iron that can be used for structural components of transmissions, such as shift forks, and gears for railway vehicles. Compared to regular castings, it has less reduction in fatigue strength in the black skin area, and it offers better machinability compared to heat-treated FCD800 material. Please feel free to contact us if you have any inquiries. 【Features】 ■ Stable mass production is possible without heat treatment ■ The spherical graphite is closer to a true circle compared to other materials ■ Improvement and refinement of the area ratio of the base structure, pearlite, enhances mechanical properties *For more details, please download the PDF or contact us.

  • Steel

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Caliper brake high-strength cast iron (FCD) as-cast (unmachined)

Caliper brake high-strength cast iron (FCD) as-cast (unmachined)

Manufacturing is possible with casting! Contributes to total cost reduction through weight reduction, shorter delivery times, and improved workability.

Our company has the technology to manufacture FCD800 and FCD900 using as-cast (without heat treatment) methods. We have established technology to produce high-strength cast iron (FCD800, 900) without adding rare metals. Utilizing the excellent properties of ductile cast iron (spheroidal graphite cast iron), we propose materials and shapes that lead to various value engineering (VE) and value analysis (VA) suggestions, such as no heat treatment, improved machinability, and material switching from steel (forged products). 【Features】 ■ Established technology to produce high-strength cast iron without adding rare metals ■ Utilizes the excellent properties of ductile cast iron, enabling no heat treatment and improved machinability ■ Proposes materials and shapes that connect to various VE and VA suggestions, including material switching from steel ■ Contributes to total cost reduction through weight reduction, shorter delivery times, and improved machinability ■ Introduction of 3D printers allows for small-lot, short-delivery prototype production *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Caliper brake lightweight cast iron (FCD)

Caliper brake lightweight cast iron (FCD)

With cutting-edge equipment and excellent technical skills, we can provide consistent support from shape design to prototyping and mass production!

Our company has the technology to manufacture FCD800 and FCD900 using as-cast (without heat treatment) methods. Since we can manufacture using as-cast, we contribute to total cost reduction through lightweighting, shortened delivery times, and improved machinability for complex-shaped parts such as brake-related components. Please feel free to consult us regarding as-cast (high-strength cast iron). 【Features】 - Established technology to produce high-strength cast iron without adding rare metals. - Utilizes the excellent properties of ductile cast iron, improving machinability without heat treatment. - Proposes materials and shapes that lead to various value engineering (VE) and value analysis (VA) suggestions, such as material switching from steel. - Contributes to total cost reduction through lightweighting, shortened delivery times, and improved machinability. - Introduction of 3D printing allows for small lot, short delivery time prototypes. *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing

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Spheroidal graphite cast iron FCD1000 FCD1200

Spheroidal graphite cast iron FCD1000 FCD1200

Contributing to your VE and VA! We can provide consistent support not only in materials but also in heat treatment.

Our company is capable of producing a wide range of spheroidal graphite cast iron (FCD) with a product weight of approximately 80 kg. We manufacture a variety of materials including FCD450, FCD700, FCD800, FCD900, FCD1000, and FCAD1200, among others. We can provide consistent support not only for the materials but also for heat treatment. We contribute to our customers' VE and VA. Please feel free to contact us regarding spheroidal graphite cast iron (FCD). 【Features】 ■ Capable of producing a wide range of spheroidal graphite cast iron (FCD) with a product weight of approximately 80 kg ■ Manufacturing a variety of materials ■ Consistent support available for both materials and heat treatment ■ Contributing to our customers' VE and VA *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Ductile cast iron substitute for cast steel VE

Ductile cast iron substitute for cast steel VE

High strength with a yield strength of over 90%! Excellent wear resistance, resulting in superior surface roughness during the cutting process.

The product is manufactured by applying heat treatment (QT) to FCD800. It has high strength, with outstanding fatigue strength in the black skin area. It excels in wear resistance and achieves excellent surface roughness in the cutting process. While austempered ductile iron (ADI) with a hardness of HB320 is already difficult to machine, this cast iron can be processed even at a high hardness of around HB430, allowing for gear cutting and small hole tapping. 【Features】 - High strength with outstanding fatigue strength in the black skin area - High yield ratio of 90% (yield strength = over 1080 MPa) - No grinding process required (no heat treatment after cutting) - Excellent wear resistance - Superior damping ability (reduced operating noise compared to steel) *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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Steel material substitution cost reduction ductile cast iron (FCD)

Steel material substitution cost reduction ductile cast iron (FCD)

It is used in quiet and fast high-quality printing machines and precision reduction gear gears!

"Spheroidal Graphite Cast Iron (FCD800)" has damping properties that suppress sound and vibration, and it is expected to reduce noise compared to conventional steel materials. Please consider it as an alternative material to steel. It is used in quiet and fast high-quality printing machines and gears for precision reduction gears. It is cast using a unique manufacturing method that employs patented technology, resulting in a high-strength material without heat treatment. 【Features】 ■ High strength with outstanding fatigue strength in the black surface ■ Suppresses water brittleness ■ Excellent thermal conductivity and heat treatment properties ■ Superior damping ability (operating noise is reduced compared to steel) ■ No grinding process required (no heat treatment after cutting) *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing

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High-strength cast iron "H-FCD" [Contributes to a 6dB noise reduction]

High-strength cast iron "H-FCD" [Contributes to a 6dB noise reduction]

Special high-strength cast iron that enables stable mass production without heat treatment! Proven track record in the automotive field.

"H-FCD" is a special high-strength cast iron that enables stable mass production without heat treatment, thanks to its unique chemical component management and manufacturing know-how. It boasts excellent machinability and has minimal fatigue strength reduction in the black skin area. This allows for benefits such as weight reduction, total cost reduction, and shortened lead times. 【Features】 ■ No heat treatment required ■ Reduction of lead time and elimination of thermal distortion ■ Good machinability ■ Suppression of water brittleness ■ Maintains the characteristics of general cast materials *For more details, please refer to the PDF document or feel free to contact us.

  • Other metal materials

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High-strength cast iron "H-FCD" [Contributes to lightweighting of parts]

High-strength cast iron "H-FCD" [Contributes to lightweighting of parts]

Special high-strength cast iron that enables stable mass production without heat treatment! Proven performance in the automotive field.

"H-FCD" is a special high-strength cast iron that enables stable mass production without heat treatment, thanks to its unique chemical component management and manufacturing know-how. It features excellent machinability and minimal reduction in fatigue strength in the black skin area. This allows for benefits such as weight reduction, total cost reduction, and shortened lead times. 【Features】 ■ No heat treatment required ■ Reduction of lead time and elimination of thermal distortion ■ Good machinability ■ Suppression of water brittleness ■ Maintains the characteristics of general cast materials *For more details, please refer to the PDF document or feel free to contact us.

  • Other metal materials

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High-strength cast iron "H-FCD" [Contributes to lightweight parts and cost reduction]

High-strength cast iron "H-FCD" [Contributes to lightweight parts and cost reduction]

Special high-strength cast iron that enables stable mass production without the need for heat treatment! Proven track record in the automotive field.

"H-FCD" is a special high-strength cast iron that enables stable mass production without heat treatment, thanks to its unique chemical component management and manufacturing know-how. It boasts excellent machinability and minimal fatigue strength reduction in the black skin area. This material offers advantages such as weight reduction, total cost reduction, and shortened lead times. 【Features】 ■ No heat treatment required ■ Reduction of lead time and elimination of thermal distortion ■ Good machinability ■ Suppression of water brittleness ■ Maintains the characteristics of general cast materials *For more details, please refer to the PDF document or feel free to contact us.

  • Other metal materials

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